Wear Prediction for Helical Gears Used in EMU

Authors

  • Delong Shao College of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, China Author
  • Hanjun Jiang College of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, China Author
  • Hao Wu College of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, China Author

DOI:

https://doi.org/10.63313/AERpc.9045

Keywords:

Dry friction, Helical gear, Adhesion wear, Meshing characteristic

Abstract

By combining Hertz contact theory with the Archard wear formula, a wear model for the tooth surface of helical cylindrical gears used in high-speed trains was developed, and its wear characteristics were numerically simulate.The simulation findings show that, under ideal operating conditions, the tooth sur-face of the helical gear pair wears non-uniformly along the tooth width direc-tion, with the least wear near the pitch circle and the most wear at the root of the smaller gear. Based on this, the effects of various modules, tooth width, he-lix angle, and input torque on tooth surface wear are investigated further. The analysis shows that changes in module, input torque, and tooth width all have a considerable impact on the distribution of tooth surface wear, although varia-tions in helix angle have a modest impact.

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Published

2025-08-14

How to Cite

Wear Prediction for Helical Gears Used in EMU. (2025). Advances in Engineering Research : Possibilities and Challenges, 2(2), 18-25. https://doi.org/10.63313/AERpc.9045