Research Progress and Prospects of Hard Carbon Anode Materials for Sodium-Ion Batteries

Authors

  • Chang Ma School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, China Author

DOI:

https://doi.org/10.63313/AERpc.2018

Keywords:

Hard carbon, Sodium-ion batteries, Anode materials, Sodium storage mecha-nism, Precursor optimization

Abstract

Sodium-ion batteries (SIBs) have emerged as a promising large-scale energy storage technology due to the abundant reserves and low cost of sodium resources, and hard carbon (HC) has become the most competitive anode material for SIBs owing to its unique "house-of-cards" microstructure, large interlayer spacing, and excellent electrochemical performance. This review systematically summarizes the latest research progress of hard carbon anode materials for SIBs. First, the microstructure characteristics of hard carbon (graphite-like crystallites, defects, and pore structure) and the mainstream sodium storage mechanisms (adsorption-intercalation, intercalation-pore filling, and adsorption-pore filling) are clarified. Then, the classification, characteristics, advantages, and disadvantages of hard carbon precursors (biomass-derived, synthetic polymer-derived, and fossil fuel-derived) are analyzed, and the core selection principles are summarized. Subsequently, the key optimization strategies for hard carbon performance (structure regulation, heteroatom doping, morphology design, surface modification, electrolyte matching, and pre-sodiation) are elaborated, focusing on their action mechanisms and application effects. In addition, the application of advanced characterization techniques in revealing the sodium storage mechanism of hard carbon is briefly introduced. Finally, the challenges faced by hard carbon in industrialization are discussed, and the future research directions are prospected. This review provides a concise and comprehensive reference for the design, preparation, and industrial application of high-performance hard carbon anodes for SIBs.

References

[1] Suraparaju, S. K.; Samykano, M.; Vennapusa, J. R.; Rajamony, R. K.; Balasubramanian, D.; Said, Z.; Pandey, A. K. Challenges and prospectives of energy storage integration in renewable energy systems for net zero transition. Journal of Energy Storage 2025, 125, 116923.

[2] Zhou, L.-F.; Yang, D.; Du, T.; Gong, H.; Luo, W.-B. The Current Process for the Recycling of Spent Lithium Ion Batteries. Frontiers in Chemistry 2020, Volume 8 - 2020.

[3] Cheng, D.-L.; Yang, L.-C.; Zhu, M. High-performance anode materials for Na-ion batteries. Rare Metals 2018, 37 (3), 167-180.

[4] Liu, Y.; Shi, H.; Wu, Z.-S. Recent status, key strategies and challenging perspectives of fast-charging graphite anodes for lithium-ion batteries. Energy & Environmental Science 2023, 16 (11), 4834-4871.

[5] Lu, B.; Lin, C.; Xiong, H.; Zhang, C.; Fang, L.; Sun, J.; Hu, Z.; Wu, Y.; Fan, X.; Li, G.; et al. Hard-Carbon Negative Electrodes from Biomasses for Sodium-Ion Batteries. Molecules 2023, 28 (10), 4027.

[6] Zeng, Z.; Mao, Y.; Hu, Z.; Chen, K.; Huang, Q.; Song, Y.; Wu, Z.; Zhang, P.; Chen, T.; Guo, X. Research Progress and Commercialization of Biologically Derived Hard Carbon Anode Materials for Sodium-Ion Batteries. Industrial & Engineering Chemistry Research 2023, 62 (38), 15343-15359.

[7] El Moctar, I.; Ni, Q.; Bai, Y.; Wu, F.; Wu, C. Hard carbon anode materials for sodium-ion batteries. Functional Materials Letters 2018, 11 (06), 1830003.

[8] Alvira, D.; Antorán, D.; Manyà, J. J. Plant-derived hard carbon as anode for sodium-ion batteries: A comprehensive review to guide interdisciplinary research. Chemical Engineering Journal 2022, 447, 137468.

[9] Cai, C.; Chen, Y.; Hu, P.; Zhu, T.; Li, X.; Yu, Q.; Zhou, L.; Yang, X.; Mai, L. Regulating the Interlayer Spacings of Hard Carbon Nanofibers Enables Enhanced Pore Filling Sodium Storage. Small 2022, 18 (6), 2105303.

[10] Zhou, Y.; Li, Z.; Zeng, Z.; Lu, Z.; Chi, Z.; Liu, C.; Chen, Z.; Xiao, W. Facile Production of Defect Controllable Hard Carbon Anode Materials for Long-Term Sodium Storage. Industrial & Engineering Chemistry Research 2024, 63 (38), 16432-16441.

[11] Sun, H.; Zhang, Q.; Ma, Y.; Li, Z.; Zhang, D.; Sun, Q.; Wang, Q.; Liu, D.; Wang, B. Unraveling the mechanism of sodium storage in low potential region of hard carbons with different microstructures. Energy Storage Materials 2024, 67, 103269.

[12] Stevens, D. A.; Dahn, J. R. An In Situ Small‐Angle X‐Ray Scattering Study of Sodium Insertion into a Nanoporous Carbon Anode Material within an Operating Electrochemical Cell. Journal of The Electrochemical Society 2000, 147 (12), 4428.

[13] Cao, Y.; Xiao, L.; Sushko, M. L.; Wang, W.; Schwenzer, B.; Xiao, J.; Nie, Z.; Saraf, L. V.; Yang, Z.; Liu, J. Sodium Ion Insertion in Hollow Carbon Nanowires for Battery Applications. Nano Letters 2012, 12 (7), 3783-3787.

[14] Chen, X.; Tian, J.; Li, P.; Fang, Y.; Fang, Y.; Liang, X.; Feng, J.; Dong, J.; Ai, X.; Yang, H.; et al. An Overall Understanding of Sodium Storage Behaviors in Hard Carbons by an “Adsorption-Intercalation/Filling” Hybrid Mechanism. Advanced Energy Materials 2022, 12 (24), 2200886.

[15] Nagmani; Puravankara, S. Insights into the Plateau Capacity Dependence on the Rate Performance and Cycling Stability of a Superior Hard Carbon Microsphere Anode for Sodium-Ion Batteries. ACS Applied Energy Materials 2020, 3 (10), 10045-10052.

[16] Chen, X.; Liu, C.; Fang, Y.; Ai, X.; Zhong, F.; Yang, H.; Cao, Y. Understanding of the sodium storage mechanism in hard carbon anodes. Carbon Energy 2022, 4 (6), 1133-1150.

[17] Zhou, Z.; Wang, Z.; Zhang, Y.; Lin, Q.; Shuai, Y.; Fan, L. Rational design of hard carbon anodes for sodium-ion batteries: Precursor engineering, structural modulation and industrial scalability. Energy Storage Materials 2025, 80, 104443.

[18] Yang, S.; Zhong, L.; Li, H.; Zu, X.; Fu, F.; Liu, Q.; Qiu, X.; Zhang, W. Chemically modified lignin toward high-performance hard carbon anodes in sodium-ion batteries. International Journal of Biological Macromolecules 2025, 323, 147017.

[19] Jin, J.; Shi, Z.-q.; Wang, C.-y. The structure and electrochemical properties of carbonized polyacrylonitrile microspheres. Solid State Ionics 2014, 261, 5-10.

[20] Wang, P.; Wang, B.; Li, Y.; Wang, W.; Sun, Y.; Song, L.; Liu, C.; P, I.; Hu, H.; Wu, M. Selecting the molecular components of a pitch to produce a hard carbon anode with a high sodium storage capacity. New Carbon Materials 2026, 41 (1), 142-155.

[21] Zhang, H.; Yin, J.; Ouyang, D.; Liu, Y.; Wu, R.; Zhang, R.; Huo, R.; Yang, G.; Cai, Y.; Yin, J. Ultra-micropores of hard carbons for ultrafast Na-ion storage. Journal of Materials Chemistry A 2025, 13 (12), 8679-8690.

[22] Yang, G.; Zhang, J.; Zhang, Z.; Qin, X.; Teng, Q.; Hao, H.; Zhang, Z.; Tan, X.; Li, Q.; Wang, H. Surface functionalized porous spherical hard carbon material derived from taro starch for high performance sodium storage. Electrochimica Acta 2025, 521, 145935.

[23] Jia, S.; Zhang, B.; Gao, J.; Jin, G.; Wang, Y.; Sun, D.; Sun, T.; Wang, H.; Li, X.; Li, S. Biomass-derived hard carbon anodes: From structural engineering to industrial sodium-ion battery applications. Energy Storage Materials 2025, 80, 104420.

[24] Li, X.; Zhang, S.; Tang, J.; Yang, J.; Wen, K.; Wang, J.; Wang, P.; Zhou, X.; Zhang, Y. Structural design of biomass-derived hard carbon anode materials for superior sodium storage via increasing crystalline cellulose and closing the open pores. Journal of Materials Chemistry A 2024, 12 (32), 21176-21189.

[25] Li, G.; Hua, Z.; Yang, J.; Hu, H.; Zheng, J.; Ma, X.; Lin, J.; Cao, S. Bamboo - A potential lignocellulosic biomass for preparation of hard carbon anode used in sodium ion battery. Biomass and Bioenergy 2025, 194, 107673.

[26] Li, X.; Qin, Y.; Luo, Y.; Ding, W.; Lin, S.; Guo, B.; Qin, L.; Liao, L.; Zhang, K.; Qin, A. Conductive polyaniline nanospike coated biomass hard carbon for high performance sodium-ion battery anode materials. Journal of Energy Storage 2026, 141, 119252.

[27] Wei, Z.; Zhao, H.-X.; Niu, Y.-B.; Zhang, S.-Y.; Wu, Y.-B.; Yan, H.-J.; Xin, S.; Yin, Y.-X.; Guo, Y.-G. Insights into the pre-oxidation process of phenolic resin-based hard carbon for sodium storage. Materials Chemistry Frontiers 2021, 5 (10), 3911-3917.

[28] Ma, Q.; Wang, Y.; Yi, Z.; Xie, L.; Su, F.; Sun, G.; Hui, G.; Xie, W.; Chen, C.; Hou, Y. Research on the Controlled Synthesis of Phenolic Resin-Based Carbon Microspheres and Their Sodium Storage Behavior. ChemistrySelect 2025, 10 (16), e202500414.

[29] Guo, L.; Qiu, C.; Yuan, R.; Li, X.; Li, X.; Li, K.; Zhu, W.; Liu, X.; Li, A.; Liu, H.; et al. Boosting Molecular Cross-Linking in a Phenolic Resin for Spherical Hard Carbon with Enriched Closed Pores toward Enhanced Sodium Storage Ability. ACS Applied Materials & Interfaces 2024, 16 (21), 27419-27428.

[30] Wang, B.; Zhang, S.; Jia, X.; Yuan, F.; Sun, H.; Li, Z.; Sun, Q.; Wang, Q.; Zhang, D. Tailoring closed pore structure in phenolic resin derived hard carbon enables excellent sodium ion storage. Chemical Engineering Journal 2024, 499, 156126.

[31] Zhou, Z.; Wang, Z.; Fan, L. In-situ capture defects through molecule grafting assisted in coal-based hard carbon anode for sodium-ion batteries. Chemical Engineering Journal 2024, 490, 151428.

[32] Zhao, X.; Shi, P.; Wang, H.; Meng, Q.; Qi, X.; Ai, G.; Xie, F.; Rong, X.; Xiong, Y.; Lu, Y.; et al. Unlocking plateau capacity with versatile precursor crosslinking for carbon anodes in Na-ion batteries. Energy Storage Materials 2024, 70, 103543.

[33] Wen, C.; Chen, X.; Xie, R.; Huang, M.; Feng, C.; Hou, K.; Shao, Z.; Han, F. Construction of loose closed pore structure in pitch derived hard carbon via molten activation strategy for high-performance sodium-ion batteries. Chemical Engineering Journal 2025, 515, 163754.

[34] Mo, S.; Wang, Y.; Xiong, F.; Ai, C. Effects of asphalt source and mixing temperature on the generated asphalt fumes. Journal of Hazardous Materials 2019, 371, 342-351.

[35] Li, X.; Wang, H.; Liu, X.; Liang, Q.; Hu, J.; Xu, L.; Ding, C.; Li, Y.; Liu, Y.; Gao, Y. High-performance pitch-based hard carbon for sodium-ion batteries: Introducing oxygen functional groups and regulating closed pores by adjusting pre-oxidation rate. Journal of Energy Storage 2025, 108, 114995.

[36] Wang, J.; Yan, L.; Liu, B.; Ren, Q.; Fan, L.; Shi, Z.; Zhang, Q. A solvothermal pre-oxidation strategy converting pitch from soft carbon to hard carbon for enhanced sodium storage. Chinese Chemical Letters 2023, 34 (4), 107526.

[37] Deng, H.; Chen, J.; Liu, J.; Li, H.; Chen, D. Study on the structure evolution and sodium storage mechanism of biomass hard carbon induced by regulating carbonization temperature. Materials Science and Engineering: B 2026, 327, 119284.

[38] Liu, F.; Yu, S.; Yuan, M.; Zhang, X.; Shen, L. Bifunctional engineering to construct N, S-doped hard carbon for superior sodium storage. Applied Materials Today 2025, 42, 102587.

[39] Sun, L.; Li, J.; Liu, D.; Wang, L.; Zhang, B. High-crosslinking enables precisely tunable closed pores and carbonyl groups of hard carbon for enhanced low-working-potential sodium cluster storage. Chemical Engineering Journal 2026, 528, 172238.

[40] Beda, A.; Taberna, P.-L.; Simon, P.; Matei Ghimbeu, C. Hard carbons derived from green phenolic resins for Na-ion batteries. Carbon 2018, 139, 248-257.

[41] Zhao, Y.; Zhang, R.; Hao, J.; Yang, X.; Chen, J.; Guo, J.; Chi, C. Understanding the carbonization-controlled microstructure regulation in coal-based hard carbon to strengthen sodium storage performance. Physical Chemistry Chemical Physics 2025, 27 (22), 11752-11761.

[42] Li, Z.; Bommier, C.; Chong, Z. S.; Jian, Z.; Surta, T. W.; Wang, X.; Xing, Z.; Neuefeind, J. C.; Stickle, W. F.; Dolgos, M.; et al. Mechanism of Na-Ion Storage in Hard Carbon Anodes Revealed by Heteroatom Doping. Advanced Energy Materials 2017, 7 (18), 1602894.

[43] Zhang, H.; Yang, M.; Xiao, Z.; Xie, K.; Shao, L.; Huang, C.; Shu, C.; Peng, C.; Wu, Y.; Tang, W. Flexible Precursor Modulation toward Selective Heteroatom Doping in a Hard-Carbon Anode for Sodium-Ion Batteries. Energy & Fuels 2023, 37 (19), 15127-15137.

[44] Guo, L.; Huang, M.; Liu, W.; Zhu, H.; Cheng, Y.; Wang, M.-S. Pore-size tuning of hard carbon to optimize its wettability for efficient Na+ storage. Journal of Materials Chemistry A 2024, 12 (23), 13703-13712.

[45] Li, W.; Huang, J.; Feng, L.; Cao, L.; Ren, Y.; Li, R.; Xu, Z.; Li, J.; Yao, C. Controlled synthesis of macroscopic three-dimensional hollow reticulate hard carbon as long-life anode materials for Na-ion batteries. Journal of Alloys and Compounds 2017, 716, 210-219.

[46] Wang, Y.; Yu, Z.; Li, Q.; Liu, Y. Recent advances in presodiation strategies for hard carbon anodes in sodium-ion batteries. Chemical Communications 2025, 61 (78), 15061-15067.

[47] Kim, H.; Hyun, J. C.; Kim, D.-H.; Kwak, J. H.; Lee, J. B.; Moon, J. H.; Choi, J.; Lim, H.-D.; Yang, S. J.; Jin, H. M.; et al. Revisiting Lithium- and Sodium-Ion Storage in Hard Carbon Anodes. Advanced Materials 2023, 35 (12), 2209128.

[48] Hou, W.-y.; Yi, Z.-l.; Jia, W.-r.; Yu, H.-t.; Dai, L.-q.; Yang, J.-j.; Chen, J.-p.; Xie, L.-j.; Su, F.-y.; Chen, C.-m. A dataset for the structure and electrochemical performance of hard carbon as anodes for sodium-ion batteries. New Carbon Materials 2025, 40 (5), 1193-1200.

[49] Hou, W.; Ma, L.; Li, A.; Peng, H.; Liu, Z.; Wang, X.; Sun, K.; Ma, G.; Xu, Y. Heteroatom doping-induced formation of closed pores for high-performance sodium storage hard carbon anodes. Chemical Communications 2024, 60 (62), 8055-8058.

[50] Hou, W.; Yi, Z.; Yu, H.; Jia, W.; Dai, L.; Yang, J.; Chen, J.; Xie, L.; Su, F.; Chen, C.-M. Fractal dimension revealed from SAXS as a descriptor of structural disorder in hard carbon anodes of sodium ion battery. Chinese Chemical Letters 2025, 111124.

[51] Huang, W.; Wu, C.; Zhong, L.; Chen, Q.; Zhang, H.; Tan, X.; Chou, S.; Wu, X. Unlocking Kinetic Limitations in Hard-Carbon Anodes to Enable Practical Fast-Charging Sodium-Ion Batteries. Advanced Energy Materials 2026, 16 (10), e05568.

Downloads

Published

2026-03-20

Issue

Section

Articles

How to Cite

Research Progress and Prospects of Hard Carbon Anode Materials for Sodium-Ion Batteries. (2026). Advances in Engineering Research : Possibilities and Challenges, 3(3), 11-27. https://doi.org/10.63313/AERpc.2018